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How much weight my corrugated box can hold?

  • Writer: rajender singh
    rajender singh
  • Nov 7, 2024
  • 2 min read

Updated: Apr 11


box with weighing scale, describing how much weight it can hold

Determining how much weight a corrugated box can hold is essential for ensuring product safety during storage and transport. Here are some key factors and methods to help you understand the load-bearing capacity of a corrugated box:

1. Check the Box’s Burst Strength (Mullen Test)

  • Mullen Test measures the force required to burst through the wall of the corrugated box. This is especially useful for boxes that need to withstand rough handling.

  • Burst Strength Ratings are measured in pounds per square inch (PSI). For example, a box with a 200 PSI burst rating can handle standard weights, while boxes with a 275 PSI burst rating can hold heavier items.


    ECT test, Mullen test


2. Look at the Box’s Edge Crush Test (ECT) Rating

  • ECT measures the stacking strength of corrugated board, indicating how much weight a box can withstand if stacked.

  • Ratings typically range from 23 to 55 pounds per inch, with higher numbers indicating stronger boxes. For instance, an ECT of 32 is common for standard shipping boxes, while an ECT of 44 or 55 is suitable for heavier loads or longer storage.

3. Consider Corrugated Box Dimensions and Style

  • Larger boxes generally have lower load-bearing capacity due to the increased surface area.

  • Box style also impacts strength. For example, regular slotted containers (RSC) are strong but may be less suitable for heavy loads compared to double-walled or triple-walled boxes.

4. Use the Box Compression Test (BCT) for Stacking

  • BCT measures the maximum load a box can handle before deforming when stacked.

  • Knowing the BCT value helps determine if a box can handle the weight of multiple stacked boxes, which is crucial for storage.

5. Material and Wall Thickness

  • Corrugated boxes come in single-wall, double-wall, and triple-wall constructions. Double-wall and triple-wall boxes offer greater strength and are suitable for heavy products.

  • The thickness of the corrugated board affects strength, with thicker options providing greater load capacity.

6. Environmental Factors

  • Humidity and moisture can weaken corrugated boxes, reducing their weight capacity.

  • Temperature and handling conditions also impact performance, so consider the environment where the boxes will be stored or transported.

    torn box
    damaged box

7. Consult Manufacturer Specifications

  • Manufacturers often provide specifications regarding the weight limits for different box types. At Raj Packers, we can help assess the best box type based on your product’s weight and shipping requirements.




Practical Tip:

If you’re unsure about the weight capacity of your current box, it’s best to test a sample under realistic conditions, including stacking and handling, or consult with your supplier for guidance.

Ensuring you select the right box strength and construction can prevent damage, reduce shipping costs, and enhance customer satisfaction. Reach out to Raj Packers for expert advice on corrugated boxes tailored to your product's weight and protection needs!

 
 
 

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