Which Type of Corrugated Box is Best for Shipping?

Product packaging for Ecommerce

When it comes to shipping, one of the most crucial decisions you’ll make is choosing the right type of corrugated box. Whether you’re shipping fragile glassware, heavy machinery parts, or lightweight consumer goods, the box you choose directly impacts product safety, shipping costs, and customer satisfaction.

But with so many types available, how do you determine which one is best?

What is a Corrugated Box?

A corrugated box is made from a combination of linerboard and fluted paper. The fluted layer (the “corrugation”) provides strength and cushioning, making these boxes the go-to solution for shipping and packaging across industries.

Corrugated boxes come in a variety of wall structures:

• Single Wall

• Double Wall

• Triple Wall

Different types of corrugated boxes for packaging.

Let’s explore which type is best suited for your shipping needs.

1. Single Wall Corrugated Boxes – Best for Lightweight Products

These are the most commonly used boxes for everyday shipping. They consist of one layer of fluted paper sandwiched between two linerboards.

Best For:

• Clothing

• Books

• Electronics

• Non-fragile consumer goods

Not Ideal For:

• Heavy or fragile items

  
  

2. Double Wall Corrugated Boxes – Best for Heavy or Delicate Items

These boxes contain two layers of fluted paper and three linerboards, making them much stronger than single-wall versions.

Best For:

• Glassware

• Automotive parts

• Electronics

• Industrial products

Ideal for both domestic and export shipments.

3. Triple Wall Corrugated Boxes – Best for Industrial-Grade Shipping

With three layers of fluting and four linerboards, triple wall boxes are the heavyweights of corrugated packaging.

Best For:

• Machinery components

• Metal parts

• Bulk shipments

• High-value or high-weight cargo

Perfect for export and long-haul logistics.

---

Box Style Also Matters!

Besides the wall type, box style also plays a role in protection and efficiency.

• Regular Slotted Carton (RSC): The most commonly used box, economical and versatile.

• Full Overlap Carton (FOL): Extra strength due to overlapping flaps—great for heavy loads.

• Die-Cut Boxes: Custom-shaped boxes perfect for branding and snug product fits.

• Telescopic Boxes: Provide an extra layer of security and cushioning.

---

How to Choose the Right Corrugated Box for Shipping?

Here’s a quick checklist:

✅ Product Weight & Fragility

✅ Shipping Distance

✅ Stacking Requirements

✅ Budget & Branding Goals

✅ Storage Conditions (Humidity, Heat, etc.)

---

Final Verdict: Which Box is Best?

There is no one-size-fits-all answer.

• Use Single Wall boxes for lightweight and non-fragile items.

• Choose Double Wall for moderate to heavy or fragile goods.

• opt for Triple Wall for industrial, high-value, or export packaging needs.

Investing in the right corrugated box not only protects your products but also enhances your brand reputation and reduces returns due to damage.

Need Expert Help?

At Raj Packers, we specialize in manufacturing high-quality corrugated boxes tailored for shipping, export, and industrial use. Whether you need custom sizes, double wall strength, or printed packaging, we’ve got you covered.

Contact us today to find the perfect box for your business.

Follow us on LinkedIn for more packaging tips, trends, and updates!